Poha Color Sorter Manufacturers & Suppliers In Haryana

Poha color sorter

A Poha Color Sorter is a high-performance, specialized industrial machine meticulously engineered to elevate the quality standards of flattened rice (poha) processing. Utilizing state-of-the-art high-resolution cameras and intelligent AI algorithms, the system conducts a comprehensive, real-time analysis of every single flake. It is designed to identify and eliminate subtle discolorations, such as yellow or black-tipped grains, as well as foreign materials and impurities that traditional mechanical grading might overlook.

By integrating Carter’s advanced optical sorting technology, the machine ensures that only the purest, most uniform, and visually appealing poha reaches the final packaging stage. This level of precision not only enhances the aesthetic value of the product but also significantly improves food safety and brand trust. Designed for durability and high-throughput efficiency, our sorting solutions allow processors to achieve maximum yield with minimum wastage, transforming raw batches into premium-grade exports that meet the most stringent international quality benchmarks.

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Product Specification

Feature	Specification Details
Camera Technology	High-resolution Full-Color RGB CCD Cameras (2048 pixels or higher)
Sensor Type	Advanced CMOS sensors with high-speed scanning capabilities
Sorting Accuracy	99.99% purity in final output
Ejector System	Ultra-high frequency solenoid valves with specialized long-life nozzles
Processing Capacity	Scalable options from 1 to 12 chutes (approx. 1–10 tons per hour)
Air Consumption	2.0 – 4.5 $m^3/min$ (depending on impurity levels)
Operating Voltage	220V/50Hz Single Phase
User Interface	Industrial-grade 10-inch LED Touchscreen with Multilingual Support
Light Source	Uniform LED Lighting System with low heat dissipation and long life
Connection	Remote Cloud Support & Real-time AI monitoring enabled

Key Features & Machine Highlights

Intelligent AI Algorithms: Specifically tuned to recognize the texture and thinness of Poha to prevent breakage during the sorting process.
Double-Side View Technology: Cameras are positioned to inspect both sides of the flake simultaneously, ensuring no hidden black spots or husk particles remain.
Customized Chute Design: Special wide-groove or flat chutes are utilized to ensure a smooth, laminar flow of flattened rice, reducing mechanical friction.
Automatic Calibration: The system features a self-cleaning and self-calibrating mode to maintain consistent sorting quality throughout long production shifts.
Dust Extraction System: Integrated suction points to remove fine dust and bran particles, keeping the optical sensors clean and the final product polished.
Performance Benefits
Reduced Breakage: Gentle handling technology ensures the structural integrity of the Poha remains intact.
High Yield: Advanced ejectors minimize the carry-over of good grains into the reject bin.
Versatility: Capable of sorting various grades of Poha, from thick (Jada) to thin (Nylon) varieties.

Poha color sorter